Valid for North America
INSTALLATION AND
OPERATION MANUAL
Q.PEAK DUO ML-G10.X solar module series
2 3
INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO ML-G10.X – Q CELLS INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO ML-G10.X – Q CELLS
With solar modules from Hanwha Q CELLS America Inc. (hereafter
referred to as "Q CELLS") you can directly transform the sun’s
limitless energy into environmentally-friendly solar electricity.
In order to ensure the maximum performance of your Q CELLS
solar modules, please read the following instructions completely
and carefully and observe all guidelines. Non-compliance may
result in damage and / or physical injury.
This installation manual provides instructions for the safe installation
and operation of crystalline solar modules.
Ä Please read these instructions carefully before proceeding with
your installation.
Ä Please retain these instructions for the life of the solar modules.
Ä Please ensure that this installation manual is available to the
operator at all times.
Ä This installation manual should be given to all subsequent owners
or users of the solar modules.
Ä All supplements received from the manufacturer should be
included.
Ä Please observe all other applicable documents.
Ä If your questions are not satisfactorily answered in the manual,
please contact your system supplier.
Additional information can be found on our website at
www.q-cells.us.
Intended Use
This manual is valid in North America for Q CELLS solar modules.
These instructions contain information regarding the safe handling
and use of quality crystalline solar modules from Q CELLS and their
installation, mounting, wiring, maintenance.
Symbols and Labels
The following symbols and labels are used throughout the installation
manualfor ease of use.
SYMBOL DESCRIPTION
Ä
Procedure with one or more steps.
• Lists of items.
Ensure that when carrying out a procedure, you
check the results of said procedure.
Prohibited.
Beware of possible danger or damage.
Categories:
• Danger: Risk of fatal injury
• Attention: Risk of serious injury or damage
to property
• Note: Risk of damage to product
Units
Where both Imperial and U.S. units (for example inches) are shown,
metric units are definitive. References to “Data Sheet” or “Module
Data Sheet” refer to the Module Data Sheet applicable to the
module being used.
Safety Regulations
The installer and solar module operator are responsible for com-
pliance with all applicable statutory requirements and regulations.
Ä The following regulations and standards must be upheld at all
times during the installation, operation, and maintenance of
the solar modules:
• Installation and Operation Manual.
•
Other applicable documents (such as country-specific regu-
lations for pressure equipment, operational safety, hazardous
goods, and environmental protection).
• Regulations and requirements specific to the system.
•
Applicable country-specific laws, regulations, and provisions
governing the planning, installation, and operation of solar
power systems and work on roofs.
•
Any valid international, national and regional regulations gov-
erning work with direct current, especially those applicable
to the installation of electrical devices and systems, and reg-
ulations issued by the respective energy provider governing
the parallel operation of solar power systems.
• Accident-prevention regulations.
Certified Personnel
Both, the operator and installer are responsible for ensuring that the
installation, maintenance, connection to the grid, and dismantling
are carried out by trained and qualified electricians and engineers
with approved training certificates (issued by a state or federal
organization) for the respective specialist trade. Electrical work
may only be performed by an officially certified tradesperson in
accordance with the applicable safety standards, accident pre-
vention regulations, and the regulations of the local energy provider.
1 INTRODUCTION
DOCUMENT REVISION 03
This installation manual is valid for North America as of September 1st 2021 for Q.PEAK DUO ML-G10, Q.PEAK DUO ML-G10+, Q.PEAK DUO ML-G10.2, Q.PEAK DUO ML-G10.4,
Q.PEAK DUO BLK ML-G10, Q.PEAK DUO BLK ML-G10+, Q.PEAK DUO ML-G10.a, Q.PEAK DUO ML-G10.a+, Q.PEAK DUO BLK ML-G10.a and Q.PEAK DUO BLK ML-G10.a+ solar
modules, and replaces all earlier versions.
This manual is subject to change. The data sheets and customer information valid at the point in time when the relevant module was manufactured apply to the installation, mounting, and
maintenance procedures for the respective solar modules, as far as no updated document is provided.
TABLE OF CONTENTS
1 INTRODUCTION 3
2 PLANNING 5
2.1 TECHNICAL SPECIFICATIONS 5
2.2 REQUIREMENTS 7
2.3 MOUNTING OPTIONS 8
2.4 ELECTRICAL LAYOUT 11
3 INSTALLATION 12
3.1 SAFETY AND TRANSPORT 12
3.2 PREPARATION OF INSTALLATION 14
3.3 MODULE INSTALLATION 15
4 ELECTRICAL CONNECTION 16
4.1 SAFETY 16
4.2 ELECTRICAL INSTALLATION SAFETY 17
4.3 CONNECTION OF MODULES 18
4.4 AFTER INSTALLATION 19
5 GROUNDING 20
6 FAULTS AND DEFECTS 21
7 DISPOSAL 21
8 MAINTENANCE AND CLEANING 22
4 5
INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO ML-G10.X – Q CELLS INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO ML-G10.X – Q CELLS
Validity
These instructions are only valid for crystalline solar modules from
the company Q CELLS as specified at chapter „2.1 Technical
Specifications“. Q CELLS assumes no liability for damage resulting
from failure to observe these instructions.
Ä Please observe the wiring and dimensioning of the system.
Ä The installer of the system is responsible for compliance with all
necessary safety regulations during set-up and installation.
Q CELLS assumes no liability on the basis of these instructions.
Q CELLS is only liable in the context of contractual agreements
or in the context of accepted guarantees. Q CELLS accepts no
other responsibility for the functionality and safety of the modules.
Ä Please observe the instructions for any other system compo-
nents that may be part of the complete solar power system.
It may be necessary to carry out a structural analysis for the
entire project.
Ä If your questions are not satisfactorily answered in the manual,
please contact your system supplier.
Additional information can be found on our website at
www.q-cells.us.
Information for the Operator
Ä Please keep this installation manual for the entire life of the
solar power system.
Ä Please contact your system supplier for information concerning
the formal requirements for solar power systems.
Ä Please be sure to contact the relevant local authorities and
energy providers regarding regulations and permit requirements
prior to installation of the solar power system. Your financial
success depends on the fulfillment of these requirements.
Other applicable documents
This installation manual is only valid in combination with the following
technical information.
DOCUMENT TYPE
Product data sheet
Packaging and transport information
MISUSE OR INCORRECT USE OF SOLAR MODULES VOIDS THE
LIMITED WARRANTY AND MAY CREATE A SAFETY HAZARD
AND RISK PROPERTY DAMAGE. THIS INCLUDES IMPROPER
INSTALLATION OR CONFIGURATION, IM PROPER MAINTENANCE,
UNINTENDED USE, AND UNAUTHORIZED MODIFICATION. Fig. 1: External dimensions (in inch (mm)) and components for
Q.PEAK DUO ML-G10, Q.PEAK DUO ML-G10+,
Q.PEAK DUO BLK ML-G10, Q.PEAK DUO BLK ML-G10+,
Q.PEAK DUO ML-G10.a, Q.PEAK DUO ML-G10.a+,
Q.PEAK DUO BLK ML-G10.a and Q.PEAK DUO BLK ML-G10.a+
NA
DETAIL A
0.63" (16 mm)
0.33" (8.5 mm)
0.96" (24.5 mm)
42.8" (1088 mm)
74.0" (1879 mm)
4 × Mounting slots (DETAIL A)
Frame
41.1" (1045 mm)
39.2" (996 mm)
1.26" (32 mm)
8 × Drainage holes
15.6“ (395.5 mm)
4 × Grounding points ø 0.18" (4.5 mm)
Label
≥ 49.2" (1250 mm)
≥ 49.2" (1250 mm)
For additional information see the relevant datasheet of the module provided at www.q-cells.us.
PRODUCT LINE Q.PEAK DUO ML-G10
Q.PEAK DUO ML-G10+
Q.PEAK DUO ML-G10.a
Q.PEAK DUO ML-G10.a+
Q.PEAK DUO BLK ML-G10
Q.PEAK DUO BLK ML-G10+
Q.PEAK DUO BLK ML-G10.a
Q.PEAK DUO BLK ML-G10.a+
Type Q.ANTUM DUO Z Q.ANTUM DUO Z
Length [in] 74.0 (1879 mm) 74.0 (1879 mm)
Width [in] 41.1 (1045 mm) 41.1 (1045 mm)
Frame height [in] 1.26 (32 mm) 1.26 (32 mm)
Area [yd²] 2.34 (1.96 m²) 2.34 (1.96 m²)
Weight [lbs] 48.5 (22.0 kg) 48.5 (22.0 kg)
Max. system voltage V
SYS
1000 V 1000 V
Max. series fuse rating 20 A 20 A
Permissible temperature range –40 °F to +185 °F (–40 °C to +85 °C)
Junction box protection class IP67 with bypass diode
Connector protection class IP68
Fire rating based on
ANSI / UL 61730
TYPE 2 TYPE 2
Max. test load Push / Pull
1
[lbs/ft²] 113 / 84 (5,400 Pa / 4,000 Pa) 113 / 84 (5,400 Pa / 4,000 Pa)
Max. design load
Push / Pull
1
[lbs/ft²]
75 / 55 (3,600 Pa / 2,660 Pa) 75 / 55 (3,600 Pa / 2,660 Pa)
Certificates Quality Controlled PV by TÜV Rheinland; CE-compliant; IEC 61215:2016; IEC 61730:2016;
PV module classification: Class II; UL 61730
1
Test and design load in accordance with IEC 61215:2016, depending on mounting options (see section „2.3 Mounting Options“)
1 INTRODUCTION 2 PLANNING
2.1 TECHNICAL SPECIFICATIONS
6 7
INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO ML-G10.X – Q CELLS INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO ML-G10.X – Q CELLS
Installation Site
Please note the following guidelines that apply to the installation site:
• Solar modules are not explosion-proof and are not suitable for
use in explosive environments.
Ä Do not operate solar modules near highly flammable gas and
vapors (e.g. gas tanks, gas stations).
Ä Do not install modules in enclosed space.
Ä Do not install modules in locations where they may be submerged
in water (e.g. floodplains).
Ä Do not use modules as a substitute for the normal roofing (e.g.
modules are not watertight).
Ä Do not install modules in close proximity to air conditioning
systems.
Ä Do not install modules above 13,120 ft (4,000 m) altitude above
sea level.
Ä Contact with saline water (e.g. spray water from the sea) and
salt aggregation on the modules must be avoided.
Ä Do not bring any chemical substance (e.g. oil, solvent etc.) into
contact with any part of the panel. Only substances, which are
released by Q CELLS, are allowed to be used during installation,
operation and maintenance.
Ä Any installation of modules on surfaces of water is prohibited.
This includes installations on floating as well as pile-based
platforms. Q CELLS may extend the coverage of its warranty
to such installations, based on a case by case assessment of
the system design and location. A prior written consent by the
warrantor is required in any case.
Prevention of Shadowing Effects
Optimal solar irradiation leads to maximum energy output:
Ä For this reason, install the modules so that they face the sun.
Ä Avoid shadowing (due to objects such as buildings, chimneys
or trees).
Ä Avoid partial shading (for example through overhead lines,
dirt, snow).
Limitations
The solar modules are designed for the following applications:
• Operating temperatures from –40 °F to +185 °F.
• Pull loads and push loads according to chapter 2.3 (‘Test Load’
in accordance with IEC 61215 and ‘Design Load ×1.5’ in accor-
dance with UL 61730).
• Installation using a mounting structure for solar modules.
Mounting Structure Requirements
Requirements for the mounting structure:
• Conform to the necessary structural requirements.
• Compliant with local snow and wind loads.
• Properly fastened to the ground, the roof, or the façade.
• Forces acting on the module are relayed to the mounting sub-
structure.
• Ensures sufficient rear ventilation of the module.
•
Avoid the usage of different metals to prevent contact corrosion.
• Allows for stress-free expansion and contraction due to tem-
perature fluctuations.
Ä Ensure that no additional forces are applied through the mounting
system into the module except for the wind and snow loads.
Additional forces and moments of torque at the mounting
positions caused by torsions, displacements or vibrations in
the mounting system are not allowed.
Ä Ensure that the clamps and the mounting frame are compatible.
Clamp System Recommendations
Use customary clamps that satisfy the following requirements:
• Clamp width: ≥ 1.5 in (38 mm).
• Clamp height compliant with a 1.26 in (32 mm) frame height.
• Clamp depth: 0.28-0.47 in (7-12 mm). (applicable for all CL
clamping mounting options at section „2.3 Mounting Options“)
• Clamps are not in contact with the front glass.
• Clamps do not deform the frame.
• Clamps that satisfy the structural requirements based on the
conditions of the installation site according to the applicable
regulations and technical standards.
• Long-term stable clamps that securely affix the module to the
mounting frame.
Module Orientation Requirements
• Vertical or horizontal installation is permitted.
Ä Ensure that rain and melting snow can run off freely. No water
accumulation.
Ä Ensure that the drainage holes in the frame are not covered.
No sealing.
75°
3°
Ä Maintain the permissible angle of inclination.
• Minimum angle of inclination: 3°
• Inclination angles above 75° may be limited by
local regulations
Ä Standing water on the modules glass needs to be
avoided.
2 PLANNING
2.2 REQUIREMENTS
Fig. 2: External dimensions (in inch (mm)) and components for
Q.PEAK DUO ML-G10.2 and Q.PEAK DUO ML-G10.4
NA
DETAIL A
0.63" (16 mm)
0.33" (8.5 mm)
0.96" (24.5 mm)
42.8" (1088 mm)
74.0" (1879 mm)
4 × Mounting slots (DETAIL A)
Frame
41.1" (1045 mm)
39.2" (996 mm)
1.26" (32 mm)
8 × Drainage holes
15.6“ (395.5 mm)
4 × Grounding points ø 0.18" (4.5 mm)
Label
≥ 49.2" (1250 mm)
≥ 49.2" (1250 mm)
For additional information see the relevant datasheet of the module provided at www.q-cells.us.
PRODUCT LINE Q.PEAK DUO ML-G10.2 Q.PEAK DUO ML-G10.4
Type Q.ANTUM DUO Z Q.ANTUM DUO Z
Length [in] 74.0 (1879 mm) 74.0 (1879 mm)
Width [in] 41.1 (1045 mm) 41.1 (1045 mm)
Frame height [in] 1.26 (32 mm) 1.26 (32 mm)
Area [yd²] 2.34 (1.96 m²) 2.34 (1.96 m²)
Weight [lbs] 48.5 (22.0 kg) 48.5 (22.0 kg)
Max. system voltage V
SYS
1500 V 1000 V
Max. series fuse rating 20 A 20 A
Permissible
temperature range
–40 °F to +185 °F (–40 °C to +85 °C)
Junction box protection class IP67 with bypass diode
Connector protection class IP68
Fire rating based on
ANSI / UL 61730
TYPE 1 TYPE 2
Max. test load
Push / Pull
1
[lbs/ft²]
113 / 84 (5,400 Pa / 4,000 Pa) 113 / 84 (5,400 Pa / 4,000 Pa)
Max. design load
Push / Pull
1
[lbs/ft²]
75 / 55 (3,600 Pa / 2,660 Pa) 75 / 55 (3,600 Pa / 2,660 Pa)
Certificates Quality Controlled PV by TÜV Rheinland; CE-compliant; IEC 61215:2016; IEC 61730:2016;
PV module classification: Class II; UL 61730
1
Test and design load in accordance with IEC 61215:2016, depending on mounting options (see section „2.3 Mounting Options“)
2 PLANNING
2.1 TECHNICAL SPECIFICATIONS
8 9
INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO ML-G10.X – Q CELLS INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO ML-G10.X – Q CELLS
Fig. 3: Installation options for crystalline Q CELLS modules. All dimensions are given in inch (mm in brackets). Also observe
the maximum test loads and clamping range as specified on the following page.
The illustrated installation options apply for both horizontal and vertical module orientation.
Module Clamp Subconstruction Mounting profile
TYPE OF
INSTALLATION
MODULE POINT MOUNTING SYSTEM LINEAR MOUNTING SYSTEM
INSTALLATION
WITH CLAMPS
Q.PEAK DUO ML-G10
Q.PEAK DUO ML-G10+
Q.PEAK DUO ML-G10.2
Q.PEAK DUO ML-G10.4
Q.PEAK DUO BLK ML-G10
Q.PEAK DUO BLK ML-G10+
Q.PEAK DUO ML-G10.a
Q.PEAK DUO ML-G10.a+
Q.PEAK DUO BLK ML-G10.a
Q.PEAK DUO BLK ML-G10.a+
HYBRID
CLAMPING
Q.PEAK DUO ML-G10
Q.PEAK DUO ML-G10+
Q.PEAK DUO ML-G10.2
Q.PEAK DUO ML-G10.4
Q.PEAK DUO BLK ML-G10
Q.PEAK DUO BLK ML-G10+
Q.PEAK DUO ML-G10.a
Q.PEAK DUO ML-G10.a+
Q.PEAK DUO BLK ML-G10.a
Q.PEAK DUO BLK ML-G10.a+
2 PLANNING
2.3 MOUNTING OPTIONS
11.8 - 17.7
(300 - 450)
NA
0.79 - 3.94
(20 - 100)
CL5
CL2a
0.79 - 11.8
(20 - 300)
CL2b
0.79 - 11.8
(20 - 300)
CL2a
0.79 - 11.8
(20 - 300)
CL2b
0.79 - 11.8
(20 - 300)
0.79 - 25.6
(20 - 650)
North
America
11.8 - 19.7
(300 - 500)
CL1a
CL1b
0.59 - 8.27
(15 - 210)
0.79 - 25.6
(20 - 650)
North
America
11.8 - 19.7
(300 - 500)
CL1a
CL1b
0.59 - 8.27
(15 - 210)
CL3 CL4
0 - 11.8
(0 - 300)
9.45 - 13.8
(240 - 350)
7.87 - 13.8
(200 - 350)
North
America
CL3 CL4
0 - 11.8
(0 - 300)
TYPE OF
INSTALLATION
MODULE POINT MOUNTING SYSTEM LINEAR MOUNTING SYSTEM
INSTALLATION
ON MOUNTING
POINTS
Q.PEAK DUO ML-G10
Q.PEAK DUO ML-G10+
Q.PEAK DUO ML-G10.2
Q.PEAK DUO ML-G10.4
Q.PEAK DUO BLK ML-G10
Q.PEAK DUO BLK ML-G10+
Q.PEAK DUO ML-G10.a
Q.PEAK DUO ML-G10.a+
Q.PEAK DUO BLK ML-G10.a
Q.PEAK DUO BLK ML-G10.a+
INSTALLATION
WITH INSERTION
PROFILES
Q.PEAK DUO ML-G10
Q.PEAK DUO ML-G10+
Q.PEAK DUO ML-G10.2
Q.PEAK DUO ML-G10.4
Q.PEAK DUO BLK ML-G10
Q.PEAK DUO BLK ML-G10+
Q.PEAK DUO ML-G10.a
Q.PEAK DUO ML-G10.a+
Q.PEAK DUO BLK ML-G10.a
Q.PEAK DUO BLK ML-G10.a+
NOT PERMITTED
2 PLANNING
2.3 MOUNTING OPTIONS
IP1 IP2
IP1 IP2
NA
CL6c
0.79 - 19.7
(20 - 500)
CL6d
0.79 - 9.8
(20 - 250)
25.2 - 48.8
(640 - 1240)
25.2 - 48.8
(640 - 1240)
NA
CL6c
0.79 - 19.7
(20 - 500)
CL6d
0.79 - 9.8
(20 - 250)
25.2 - 48.8
(640 - 1240)
25.2 - 48.8
(640 - 1240)
NA
4 × mounting
slots
15.6
(395.5)
FB2
4 x mounting
slots
NA
15.6
(395.5)
FB1
The module is considered to be in compliance with UL 61730 only when the module is either mounted in the manner specified by
the mounting instructions, or when the mounting means has been evaluated with this PV module to UL 2703. A module with exposed
conductive parts is considered to be in compliance with UL 61730 only when it is either electrically grounded in accordance with the
manufacturer’s instructions and the requirements of the National Electrical Code, ANSI/NFPA 70 (2014-2017), or when the bonding
means has been evaluated with this module to UL 2703.
10 11
INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO ML-G10.X – Q CELLS INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO ML-G10.X – Q CELLS
2 PLANNING
2.3 MOUNTING OPTIONS
Ä The below mounting options are only possible under certain conditions.
MODULE TYPE
MOUNTING
OPTION
POSITION OF CLAMPS*
[IN (MM)]
TEST LOAD
PUSH / PULL***
[PA]
DESIGN LOAD
PUSH / PULL***
[PA]
SAFETY
FACTOR
Q.PEAK DUO ML-G10
Q.PEAK DUO ML-G10+
Q.PEAK DUO ML-G10.2
Q.PEAK DUO ML-G10.4
Q.PEAK DUO BLK ML-G10
Q.PEAK DUO BLK ML-G10+
Q.PEAK DUO ML-G10.a
Q.PEAK DUO ML-G10.a+
Q.PEAK DUO BLK ML-G10.a
Q.PEAK DUO BLK ML-G10.a+
CL2a
(with rails)
0.79 - 3.94 (20 - 100)**** 2400 / 2000 1600 / 1330
1.5
0.79 - 11.8 (20 - 300)**** 2400 / 1800 1600 / 1200
CL2b (with-
out rails)
0.79 - 7.87 (20 - 200) 2000 / 2000 1330 / 1330
0.79 - 11.8 (20 - 300) 1800 / 1800 1200 / 1200
*
**
***
****
Distance between outer edge of module and middle of the clamp; consider further details below.
Loads according to IEC 61215-2:2016 and UL 61730.
Test procedure according to IEC 61215-2:2016 and UL 61730. Mounting options do not fulfill the requirements of the standards.
Rails must not be under the junction box.
2 PLANNING
2.3 MOUNTING OPTIONS
Specifications
MODULE TYPE
MOUNTING
OPTION
POSITION OF
CLAMPS* [IN (MM)]
TEST LOAD
PUSH / PULL**
[PA]
DESIGN LOAD
PUSH / PULL**
[PA]
SAFETY
FACTOR
Q.PEAK DUO ML-G10
Q.PEAK DUO ML-G10+
Q.PEAK DUO ML-G10.2
Q.PEAK DUO ML-G10.4
Q.PEAK DUO BLK ML-G10
Q.PEAK DUO BLK ML-G10+
Q.PEAK DUO ML-G10.a
Q.PEAK DUO ML-G10.a+
Q.PEAK DUO BLK ML-G10.a
Q.PEAK DUO BLK ML-G10.a+
CL1a
5.12 - 13.8 (130 - 350) 5400 / 4000 3600 / 2660
1.5
0.79 - 19.7 (20 - 500) 5400 / 3600 3600 / 2400
0.79 - 25.6 (20 - 650) 2400 / 2400 1600 / 1600
CL1b 11.8 - 19.7 (300 - 500) 2400 / 2400 1600 / 1600
CL3 9.45 - 13.8 (240 - 350) 4000 / 4000 2660 / 2660
FB1 15.6 (395.5) 5400 / 4000 3600 / 2660
FB2 15.6 (395.5) 4000 / 4000 2660 / 2660
IP1 -
3600 / 3300 2400 / 2200
CL5
short side: 0.79 - 3.94
(20 - 100)
long side: 11.8 - 17.7
(300 - 450)
CL6c
outer clamps: 0.79 - 19.7
(20 - 500)
middle clamps: 25.2 -
48.8 (640 - 1240)****
3600 / 3600 2400 / 2400
CL6d
short side: 0.79 - 9.7
(20 - 250)
long side: 25.2 - 48.8
(640 - 1240)****
4000 / 3600 2660 / 2400
MOIUNTING OPTIONS REQUIREMENTS
All
Ä The loads in the table are related to the mechanical stability of the solar modules. The mechanical
stability of the mounting system including clamps has to be evaluated by the system supplier. The
listed test load values have been determined with the following clamp parameters: clamp width =
1.57 in (40 mm) and clamp depth = 0.39 in (10 mm).
Ä The system installer is responsible for the determination of location-specific load requirements.
Ä Ensure that the connection cables of the junction box do not run between laminate and mounting
rails.
Ä Modules bend under load. Therefore, sharp objects (e.g. screws, ballast stones, rail ends, rails with
burrs or sharp corners) must not be placed near the module backside so as not to touch the laminate
under load.
Ä Ensure that the junction boxes do not touch the mounting structure (e.g. shorts rails, ballast, etc.)
or the rooftop under load. Clamps or insertion profiles etc. must not touch the glass (even under
load).
Ä Unbalanced loads (e.g. snow overhangs, snowdrifts) which result in locally significantly increased
loads must be removed or avoided by technical measures.
CL1a, CL2a, CL3,
FB1, FB2
Ä Ensure that module frame is fixed directly on the rail of the substructure (no spacer allowed between
the module and substructure).
CL1a
Ä With push test loads of 5400 Pa: The clamp position is variable in the given range but the distance
between the clamps along the long side of the module (span) must not be larger than 55.12 in (1400
mm).
CL1b
Ä Using of short mounting rails are permissible, if they overlap under the module less than 8.27 in (210
mm). Minimum clearance between frame bottom edge and roof top must be ≥ 1.38 in (35 mm).
CL1b, CL2b, CL3,
FB2, CL6c, CL6d
Ä A minimum support depth of 0.59 in (15 mm) is required on the back side of the module.
CL5
Ä The minimum required support depth on the module backside is 0.39 in (10 mm) on long frame side
and 0.59 in (15 mm) on short frame side.
IP1
Ä Ensure minimum support depth of 0.59 in (15 mm) on the backside and 0.39 in (10 mm) on the front
side of the module.
FB1, FB2
Ä Use M8 corrosion-proof screws and washers (diameter ≥ 0.62 in (15.8 mm)) for mounting slots
(Detail A, Fig.1). Mounting screws and washers should have the same material properties.
CL6c, CL6d
Ä Use of short mounting rails under the modules are permissible, if they do not touch the laminate
under load.
12 13
INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO ML-G10.X – Q CELLS INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO ML-G10.X – Q CELLS
13
Module Selection
For detailed key electrical data, please refer to the product data
sheet for the respective product. (available at www.q-cells.us)
Ä For maximum energy yields, mismatches of specified electric
current (I
MPP
) of more than 5 % should be avoided for all modules
connected in series.
Safety Factor
During normal operation, a module may generate a greater current
and / or higher voltage than that determined under standardized test
conditions. Accordingly, the values of I
SC
and V
OC
marked on the
module should be multiplied by a facot of 1.25 when determining:
• the component voltage ratings,
• conductor ampacities,
• fuse sizes,
• size of controls connected to the PV output.
Refer to Section 690-8 of the National Electrical Code for an
additional multiplying factor of 125 percent (80 percent derating)
which might be applicable.
Ä Please follow the valid national guidelines for the installation
of electrical systems (refer to section 690-8 of the NEC for an
additional multiplying factor of 125 percent [80 percent derating]
which may be applicable).
Series Connection
Connection of modules in series is only permitted up to the maximum
system voltage as listed in the applicable data sheet.
Ä Take into account all possible operating situations and all relevant
technical norms and regulations when designing the system.
This will ensure that the maximum system voltage, including all
necessary safety margins, is not exceeded.
Ä Take the voltage limit of the inverter into account when deter-
mining the maximum number of modules in the string.
Parallel Connection
Modules may be damaged by the occurrence of reverse currents
(caused by module defects, ground leaks, or defective insulation).
Ä Ensure that the maximum reverse current load capacity indicated
in the data sheet is met.
In order to limit reverse currents that may occur, we recommend
using the following safety options:
1) Layout with a limited number of
parallel connected strings :
Without undertaking further current blocking measures, a maximum
of two module strings may be operated in parallel on a single
inverter or MPP tracker.
2) Layout with string fuses :
Use overcurrent devices (e.g. fuses) according to the relevant
standards in each string. Use gPV-fuses according to IEC 60269-6.
Observe the maximum permitted number of strings as indicated
in the specifications provided by the respective string fuse manu-
facturer and the technical guidelines.
NOTE!
When installing different product versions, the lowest minimum
permitted reverse current load capacity applies.
Inverters
Inverters with or without transformers may be used.
2 PLANNING
2.4 ELECTRICAL LAYOUT
3 INSTALLATION
3.1 SAFETY AND TRANSPORT
Ä Leave modules in their original packaging until
installation.
Ä Store the modules securely in cool and dry rooms.
The packaging is not weatherproof.
Ä Inspect the packaging for damages.
Ä Contact the transport company regarding
any damage to the packaging and follow their
instructions.
Ä Follow any instructions on the packaging.
Ä Ensure that all personnel are aware of and adhere
to accident-prevention and safety regulations.
Ä While working wear clean gloves.
§
GB
§
I
§
D
DANGER! Risk of fatal injury due to electric shock!
Ä Do not install damaged modules.
Ä Inform your vendor of any damages
immediately.
WARNING! Fire Risk!
Ä Do not install modules indoors.
Ä Do not install modules on moving objects.
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14 15
confirmation
letter
NOTE! Module damage may occur!
Ä Do not stack modules.
NOTE! Module damage may occur!
Ä Do not install modules near flammable
gas / vapors.
Ä Do not install modules in close proximity to air
conditioning systems.
NOTE! Module damage may occur!
Ä Do not drop modules.
NOTE! Module damage may occur!
Ä Only make modifications to the module which have
been confirmed in writing by Q CELLS.
NOTE! Module damage may occur!
Ä Never lift or move the module with the connection
cables or junction box.
Ä Carry modules upright and horizontally as
shown.
NOTE! Module damage may occur!
Ä Never step on modules.
Ä Do not subject modules to any mechanical
stress.
Ä Do not allow any objects to fall onto modules.
3 INSTALLATION
3.1 SAFETY AND TRANSPORT
DANGER! Risk of fatal injury due to electric shock!
Ä Block off the installation zone.
Ä Keep children and unauthorized individuals away
from the solar power system.
DANGER! Risk of fatal injury due to electric shock!
Ä Ensure that modules and tools are not subject to
moisture or rain at any time during installation.
WARNING! Risk of injury due to falling
modules!
Ä Secure modules during installation.
Ä Do not install modules in windy or wet weather.
DANGER! Risk of fatal injury due to electric shock!
Ä Only use dry, insulated tools.
Ä Do not carry out the installation alone.
• Only install undamaged modules and
components.
Ä Do not modify the module (e.g. do not drill any
additional holes).
3 INSTALLATION
3.2 PREPARATION OF INSTALLATION
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1716
0.39 in (10mm)
0.20 in
(5 mm)
Option 1:
Ä Fasten the module with 4 clamps in the specified
clamping range, see Fig. 3, p. 8.
Ä Tighten clamps according to manufacturer’s
instructions.
Ä Maintain an interval of at least 0.39 in (10 mm)
between two modules along the short side and
0.20 in (5 mm) along the long side.
NOTE! Module damage may occur!
Ä Do not subject modules to mechanical tension.
Max. torsion 0.12 in / ft (10 mm/m).
Option 2:
Ä Install the module at the 4 mounting points,
see Fig. 3, p. 8.
Ä Tighten screws according to manufacturer’s
instructions.
Option 3:
Ä Install the module using mounting profiles,
see Fig. 3, p. 8.
3 INSTALLATION
3.3 MODULE INSTALLATION
DANGER!
Risk of fatal injury due to electric shock!
When disconnecting an electric circuit carrying direct current,
electric arcs can occur that may result in life-threatening injuries.
Ä Do NOT unplug the cable when under load.
Ä Do NOT connect any exposed cable ends.
Ä Electrical work may only be performed by qualified and skilled
personnel (see page 3).
A solar module generates electrical current and voltage even
at a low intensity of illumination. Sparks and electric arcs may
result from the separation of a closed circuit. These can result
in life-threatening injuries. The danger increases when several
modules are connected in series.
Ä Please be aware of that the entire open circuit voltage is active
even at low levels of solar irradiation.
Ä Please follow the valid national regulations and safety guidelines
for the installation of electrical devices and systems.
Ä Please make sure to take all necessary safety precautions. With
module or phase voltages of more than 120 V, the safety extra-
low voltage range is exceeded.
Ä Carry out work on the inverter and the wiring with extreme
caution.
Ä Ensure that the modules are disconnected at the inverter prior
to separation.
Ä Be sure to observe the time intervals specified by the inverter
manufacturer after switching off the inverter.
Ä Make sure that the plugs can not be connected unintentionally.
Ä Before working on the contacts, check them for safety extra-
low voltage.
DANGER! Risk of fatal injury due to electric shock!
Ä Never open the junction box.
Ä Do not remove bypass diodes.
DANGER! Risk of fatal injury due to electric shock!
Ä Never touch live contacts with bare hands.
Ä Cover connectors by suitable protective caps until
installation.
DANGER! Risk of fatal injury due to electric shock!
Ä Insulate any exposed cable ends.
Ä Only connect cables with plugs.
DANGER! Risk of fatal injury due to electric shock!
Ä Only use dry, insulated tools for electrical work.
4 ELECTRICAL CONNECTION
4.1 SAFETY
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1918
DANGER! Risk of fatal injury due to electric shock!
Ä Be sure to maintain the time intervals as specified
by the inverter manufacturer between switching off
the inverter and beginning any further work.
DANGER! Risk of fatal injury due to electric shock!
Ä Never plug or unplug the cable when under load.
Modules must not carry any current.
1. Switch off the inverter.
OFF
EN
4 ELECTRICAL CONNECTION
4.2 ELECTRICAL INSTALLATION SAFETY
2. Switch off the DC circuit breaker.
3. Measure shutdown in DC String.
(no DC current flow).
4. Disconnect plugs by the use of appropriate
and qualified tools of the manufacturer.
5. When connecting the modules proceed in reverse
order.
DANGER! Risk of fatal injury due to electric shock!
Ä Electrical work may only be performed by qualified
and skilled personnel (see page 3).
Ä Ensure correct polarity.
Ä Use solar cables for the connection at the junction
box outlet.
Ä Only interconnect connectors of the same type
and manufacturer.
Ä Use minimum No. 12 AWG copper wires insulated
for a minimum of 90 °C for field connections.
NOTE! Module damage may occur!
Ä Ensure that the cabling is not under mechanical stress
(Comply with bending radius of ≥ 2.36 in (60 mm)).
Ä Ensure that the cables do not run between module
and mounting rail or structure (danger of pinch).
Ä Do not connect modules with different orientations
or angles of inclination in the same string.
Ä Ensure for a tight connection between the plugs.
Plugs click together audibly.
EN
click
DANGER! Risk of fatal injury due to electric shock!
Ä Ensure that all electrical components are in a
proper, dry, and safe condition.
Ä To avoid complex cabling arrangements, it is often
advantageous to rotate some modules 180°.
Ä Module orientation can clearly be identified from
the front side by the serial number and barcode
labelled behind the module glass on the side with
negative connection cable.
EN
Inverter
180° 180°
SOLAR
4 ELECTRICAL CONNECTION
4.3 CONNECTION OF MODULES
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20
Ä Ensure that all necessary safety and functional
tests have been carried out according to
applicable standards.
NOTE! Module damage may occur!
Ä Ensure that the plug connections are secured away
from any water-channelling surface.
Ä Integrate the system into the existing lightening
protection system in accordance with the
applicable local regulations.
WARNING! Fire Risk!
Ä Do not use light concentrators (e.g. mirrors or
lenses).
Ä Ensure that the cabling is not exposed and / or
hanging and is protected from dirt, moisture and
mechanical friction.
4 ELECTRICAL CONNECTION
4.4 AFTER INSTALLATION
Protective Grounding
In order to prevent electrical shock or fire, the frame of the module
as well as any non-current-carrying metal parts of the system must
be grounded. While this section provides some information about
grounding the Q CELLS frames and modules, reference should be
made to local statutes and regulations for specific requirements
on grounding. The U.S. National Electrical Code addresses these
issues in Article 250. A module with exposed conductive parts is
considered to be in compliance with this standard only when it is
either electrically grounded in accordance with the manufacturer’s
instructions and the requirements of the National Electrical Code,
ANSI/NFPA 70 (2014-2017), or when the bonding means has been
evaluated with this module to UL 2703.
Proper grounding is achieved by bonding all exposed non-current-
carrying metal equipment to the appropriately sized equipment
grounding conductor (EGC) or racking system that can be used
for integrated grounding.
Q CELLS frames are protected from corrosion with an anodized
coating, which has to be penetrated in order to ensure proper
bonding. The different methods listed below are suggested methods
for an appropriate bond between the frame and the EGC or racking
system (that will have to be properly grounded). The method appro-
priate for any individual installation will depend on multiple factors.
Option A: Use of a grounding lug
A listed grounding lug can be bonded to the frame using the grounding
holes pre-drilled in the frame. These holes are marked with a ground
symbol, as shown below on the frame section drawing: To install the
grounding lug, follow the specified instructions of the manufacturer.
The grounding lug should be made of stainless steel or tin plated
metals such as aluminum to avoid corrosion.
The grounding lug should be attached to the frame grounding hole
using a stainless steel screw, toothed lock washer or KEPS nut (in
order to penetrate the anodized layer) and backing nut. Care should
be taken to avoid the use of grounding hardware of dissimilar metals,
which may lead to corrosion.
Option B: Integrated grounding methods
The Q CELLS modules can be bonded with the racking system
using UL1703 or UL2703 certified integrated grounding methods.
The racking system will then have to be grounded so that the overall
system is properly grounded. The listed racking system and grounding
device should be installed in accordance with the manufacturers’
instructions. An example of such integrated grounding method is
the use of a WEEB clip or Schletter plate between the module and
the racking system, when mounting the module.
The WEEB washers are generally compatible with Q CELLS modules,
however each combination module / racking system requires a specific
WEEB washer size. Note that WEEB clips are intended for single use
only; they must not be reused after removal or loosening. Refer to
Wiley’s installation instructions for the specific use of WEEB washers.
An example of such integrated grounding method is the use of a
washer recognized as meeting UL2703 requirements between the
module and the racking system, when mounting the module. For
example, WEEB washers are generally compatible with Q CELLS
modules, however each combination module / racking system
requires a specific WEEB washer size. Note that WEEB washers are
intended for single use only; they must not be reused after removal
or loosening. Refer to Wiley’s installation instructions for the specific
use of WEEB washers.
• Dimensions shown are in inches.
0.177” (+0.008/-0)
±0.08
0.79”
0.47”
±0.08
5 GROUNDING
PV Laminate
Backing Nut (Stainless Steel)
Toothed Lock Washer (Stainless
Steel)
Grounding Lug (Stainless Steel
or tin-plated metal)
Equipment
Grounding
Conductor
Aluminum
Frame
Screw (Stainless Steel)
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23
DANGER!
Risk of fatal injury due to electric shock!
Ä Do not attempt to fix any problems yourself (e.g. glass cracks,
damaged cables).
Ä Please contact an installer or Q CELLS Technical Customer
Service Department.
Ä Do not disconnect modules yourself.
Ä Please commission a trade specialist.
Ä Dispose of modules in accordance with the local disposal
regulations.
6 FAULTS AND DEFECTS
7 DISPOSAL
Q CELLS solar modules are known for a long operating life and
minimal maintenance effort and expense. Dirt and grime are usually
washed away by rain. If the module is fully or partially shaded by
dirt or debris (e.g., plants, bird droppings), it needs to be cleaned
to prevent a loss of performance.
Maintenance
Ä The PV system has to be inspected regularly by certified
personnel.
Ä The time intervals and extent of the inspection can depend on
local circumstances (e.g. salt, ammonia content in the air, high
humidity etc.). The customer / operator must inform himself
about time intervals and extend of necessary inspections.
Ä Inspections have to be performed especially after extraordinary
events (e.g. storm, hail, high snow loads etc.)
Ä During the inspections it has to be checked that the components
are secure, undamaged and clean.
Cleaning
WARNING!
Risk of injury due to hot and live modules!
Ä Only clean modules that have cooled down.
Ä Do not carry or wear any electrically conductive parts.
WARNING!
Risk of falling due to unsecured access!
Ä Never access the installation area alone or without taking ade-
quate security precautions.
Ä Please commission a trade specialist.
NOTE!
Module surface damage may occur!
Ä Remove snow and ice carefully without force (e.g. with a very
soft broom).
Ä Do not scratch off dirt.
Ä Module cleaning has to be done by qualified personnel accord-
ing to the state of the art and taking into account all relevant
safety issues and general product properties, e.g., but not
restricted to:
• electrical safety
• mechanical stability (load limits depending on the actual
mounting options)
•
chemical suitability (no effect to any of the module's compo-
nents, e.g. cable, connector, silicone)
• no abrasive materials.
8 MAINTENANCE AND CLEANING
NOTE!
Dust and dirt are abrasive materials!
Ä The situation for each individual project (or type of dirt) must
always be professionally evaluated.
Ä Wrong cleaning may cause damages such as, but not limited
to, damages to the glass surface (e.g. scratches) and AR coat-
ing, power loss, delamination, loss of frame-to-laminate bond,
reduced snow and wind load capability etc.
Apart from the above, each customer is free to choose the method
of cleaning. However, possible damages, caused by the cleaning
or related to the cleaning tools or agents shall not be covered by
the module's Product and Performance Warranty. Therefore it is
recommended to use only the tools and agents which have already
been successfully tested and used with PV modules, to prevent
possible damage.
Isopropyl alcohol (IPA) can be used selectively to remove stubborn
dirt and stains within one hour after emergence.
Ä Please follow the safety guidelines provided by the IPA man-
ufacturer.
Ä Do not let IPA run down between the module and the frame or
into the module edges.
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Ä Free the substructure from any dirt and debris
(leaves, bird nests, etc.).
NOTE! Module damage may occur!
Ä Do not clean modules with water if there is a risk of
frost.
0°
8 MAINTENANCE AND CLEANING
HANWHA Q CELLS AMERICA INC.
400 Spectrum Center Drive
Suite 1400
Irvine, CA 92618
USA
TEL +1 949 748 59 69
EMAIL [email protected]
WEB www.q-cells.us
Subject to change without notice. © Q CELLS Installation manual solar modules Q.PEAK DUO ML-G10.X_2021-09_Rev03_NA
